BIW Manufacturing Project Manager

  • Full-time
  • Contract/country: Fixed Term
  • Job family: Project management

Company Description

Join the world of the future in a fast-growing international company! At SEGULA Technologies you will have the opportunity to work on exciting projects and help shaping the future within an engineering company which is at the heart of innovation. Our expertise covers automotive, bus, truck, agricultural and industrial vehicles.  We are working on the technological breakthroughs that will facilitate the mobility of tomorrow.

    Job Description

    Position: Senior Project Manager
    Contract Duration: 8 months (with the possibility of extension)
    Location: Monterrey, with availability to travel 70% of the time.

    Position Overview

    SEGULA is urgently seeking a highly experienced Body-in-White (BIW) Project Manager to support major manufacturing engineering strategy and investment initiatives. This is a high-impact consulting assignment focused on the installation and launch of BIW process systems—including approximately 70 industrial robots and associated automation equipment—for new or upgraded vehicle programs.

    The consultant will begin at the New River Valley (NRV) Plant in Dublin, Virginia, collaborating closely with the Manufacturing Engineering leadership team. During the initial phase, the Project Manager will travel internationally (China and Mexico) to align global stakeholders and ensure manufacturing process readiness. After three months, the assignment transitions to Monterrey, Mexico, for on-site project execution and installation oversight.

    Key Responsibilities

    • Lead and manage Body-in-White (BIW) manufacturing process installation projects involving robotic automation systems and supporting equipment.
    • Collaborate with the Director of Manufacturing Engineering Strategy & Investment to define project scope, objectives, and execution strategy.
    • Oversee installation planning, commissioning, and validation of ~70 robots and related BIW process equipment (e.g., fixtures, welding guns, conveyors, material handling systems).
    • Coordinate between global teams (U.S., China, and Mexico) to ensure consistent technical standards, process alignment, and project milestones.
    • Develop and manage detailed project schedules, budgets, risk assessments, and resource plans.
    • Partner with equipment suppliers and system integrators to ensure on-time delivery, installation, and commissioning.
    • Support process capability validation, trials, and launch readiness at the Monterrey site.
    • Drive continuous improvement initiatives aligned with OEM Production System principles.
    • Report project status to leadership, highlighting progress, risks, and mitigation actions.

    Qualifications

    Requirements:

    • Bachelor’s or Master’s degree in Mechanical, Manufacturing, or Industrial Engineering (or related discipline).
    • 15+ years of experience in BIW manufacturing, process engineering, or project management within the automotive or heavy truck industry.
    • Strong hands-on knowledge of BIW processes, tooling, and automation, including welding, joining, and assembly systems.
    • Proven track record managing robotic installation projects (preferably 50+ robots) involving system integration and plant launch.
    • Experience working across multiple global manufacturing sites (preferably including China and Mexico).
    • Excellent knowledge of robotic systems commissioning, installation sequencing, and plant layout optimization.
    • Ability to lead cross-functional, multi-location teams under tight timelines.
    • Strong project management and stakeholder communication skills.

    Preferred Skills 

    • Familiarity with OEM Production Systems and other lean manufacturing methodologies.
    • Proficiency with project management tools (MS Project, Primavera, or equivalent).
    • Experience with robot brands such as ABB, FANUC, or KUKA.
    • Bilingual (English/Spanish or English/Mandarin) a plus but not required.

    Additional Information

     

    • Able to visit the sites when necessary
    • Salary/rate – depending on experience

    *All candidates MUST reside and be legally authotized to work in Mexico*

    We are an equal opportunities employer and highly value Diversity and Inclusion.

    We encourage, welcome and support applications from People of all genders and cultural backgrounds.

    Your application will be reviewed based on your experience, skills and motivations.

    Do not hesitate to reach out to us if you need any reasonable adjustments within the recruitment process. We are here to help you be at your best.

     

     

     

    Privacy Policy