Maintenance Manager
- Full-time
Company Description
Our client is leading multinational food producing fmcg company.
Job Description
Job Purpose:
Ensuring compliance to engineering norms, policies and procedures of the company to achieve a zero breakdown culture in collaboration with all stakeholders by constantly developing, planning and implementing maintenance best practices and training of plant personnel.
Job Responsibilities:
Improve business processes on maintenance & engineering
- Develop, plan and implement good maintenance practices to ensure effective asset utilization
- Analyze breakdowns and put corrective measures to improve Availability and OEE
- Lead the PM Pillar team in Operational Excellence program and support other pillars on engineering related requirements
- Ensure compliance to Safety and Food Safety requirements from engineering & maintenance function
- Ensure adherence to all applicable regulatory and statutory requirements
- Review and monitor operating budgets
Ensure uninterrupted functioning of plant utilities
- Responsible for functioning of plant utilities which include captive power generation, water treatment plant, chillers, air compressors and effluent treatment plants
- Maintaining equipment in utilities in good working condition through regular monitoring and asset care
- Coordination with OEM’s/service providers for finalization and execution of maintenance contracts
- Management of fuels including PNG, CNG, Diesel etc to ensue availability at lowest cost
- Ensure adherence to all applicable regulatory and statutory requirements
- Review and monitor operating budgets on energy costs
Managing Talent
- Develop and train the team to improve the effectiveness of implementation of best/ next practices in the area of work.
- Identify training needs of team members in order to enhance skills and develop/maintain a motivated team.
- Plan and conduct training for all plant personnel on maintenance best practices
Spares & Cost Management
- Review requirements of spares and ensure availability
- Review cost of spares and maintenance and energy for adherence to budgets
- Develop alternate vendors to improve performance and cost
- Management of engineering stores with effective 5S and inventory management
- Monitor specific fuel & energy consumption at each stage, review and work towards reduction of consumption & costs
Risk Management
- Review and report compliance status for identified risks
- Report all business risk related non-conformances and escalation.
- Report to all concerned stake holders on business risk in this area.
- Liaise with statutory , regulatory and government agencies
Projects
- Selection of Capacity, Capability, Appropriate Technology, Energy requirements etc. for Opex and Capex Projects as and when required
- Execute implementation of projects within timelines and cost
- Assist in commissioning and start-up of new projects
- Validate engineering aspects during scale up trials and share trial reports to all stakeholders
Review & Reporting
- Collection of information on functional activities & present the same
- Make available information and necessary documents related to engineering & PM Pillar KPI for review at any point of time.
- Develop appropriate tracking mechanism to report progress on a daily/weekly/fortnightly /Monthly/Quarterly and on annualized basis on outcomes of implementation of annual plan
Qualifications
Qualification & Experience
- BE/B. Tech in Mechanical/Electrical Engineering from a reputed institute
- 10+ years of experience in FMCG companies of repute, preferably food manufacturing with a minimum of 3 years of experience as Head of Maintenance/Engineering department
Essentials skills & competencies
- A hands-on experience of implementing TPM or WCM/Manufacturing Excellence is a must. Exposure to Lean or Six Sigma would be an added advantage
- Experience of managing engineering function of a food manufacturing plant
- Hands on experience of managing utilities section
- Strong analytical & problem solving skills
- Good communication skills
- Good negotiation skills